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Bottero - Flat Glass Division

545 VSX-VMX

WORKING CYCLE

  • Load cutting pattern from optimization software or manually input data at onboard P.C.
  • Load sheet onto tilting belt transfer table• Automatic transfer of glass sheet from loading table to cutting table
  • Glass moves automatically to position of first cut• Glass and PVB thickness automatically detected
  • Machine sets all cutting parameters automatically• Cutting cycle (score-breakout-PVB separation)
  • While the sub-plate is waiting for subsequent cuts, the unworked portion of the sheet returns to the loading table
  • Sub-plate automatically rotated
  • Small finished sizes unloaded manually. Larger pieces or sub-plates unloaded on integrated tilting arms.
  • Possibility to integrate system with auto unloading device

ALL OPERATIONS ARE FULLY AUTOMATIC

The operator intervention is only required to authorize automatic operations.

FIRST LINE IN THE WORLD TO HAVE SUCH A HIGH LEVE OF AUTOMATION

  • Fully automatic cutting line
  • All operations are fully automatic
  • High performance
  • xtremely limited operator intervention (only for safety reasons)
  • Possibility to process “soft coated“ Low-E glass•PVB separation by special radiant avoiding edge heating
  • Optional cold cut device (by blade) for PVB separation, in automatic, particularly suitable for very thick PVB (> 1,52 mm), producing a very accurate and clean edge•Possibility to optimize on machine
  • Automatic detection of glass and PVB thickness•Cycle parameters for standard laminate products are supplied within the Bottero software package. However, different cycles for the same type of glass can be stored, e.g. for glass variations from different manufacturers, the seasons (summer-winter) or for specially manufactured glass. These parameters are available for instant recall at a future date.
  • New sheet is loaded while last sub-plate of previous sheet is being processed.
  • Each phase of cutting cycle is displayed on monitor•New system of automatic break-out with special wheels and patented system for simultaneous cutting and break-out (cycle time for cutting - break out - separating reduced!)
  • Easy access for maintenance, electronic and pneumatic devices located in perfectly insulated cabinets.

SOFTWARE

  • Commercial PC with high-resolution 15” LCD monitor
  • Machine easy to use thanks to innovative software entirely developed by Bottero
  • All job data can be recalled on line• Active graphic display (not static) of every cycle phase of the whole line
  • Production statistics (scheduled times and finished pieces)
  • Configuration and storage of all parameters required to carry out the cutting cycle for every kind of glass (automatic setting of the machine)
  • Machine control on-line (autodiagnostic)
  • Suitable for connection with centralised systems on all kinds of data networks
  • Software updating does not require any replacement of hardware components
545VSX/37
545VSX/46 545VMX/37 545VMX/46
Max Cut
3700 mm
4600 mm
3700 mm
4600 mm
Min Cut
150 mm
MAX Sheet Dimension
6100 X 3300 mm
Min Glass Tickness
2+2+0.38 PVB
Max Glass Tickness
10+10+4.56 PVB (12+12+2.28 PVB Option)
Max Squaring length
3210 mm
Min Squaring length
125 mm
Min Squaring Trim
90 mm
Working Height
910-950 mm
Installed power
53 KVA
58 KVA
54 KVA
59 KVA
Cut speed
140 m/min
Low-E Grinding
Grinding Speed
60 m/min
Tollerance
± 0,5 mm
Straightness
0,5 mm
Parallelism
1 mm
Computer
On-board Optimization
Min Automatic rotation
500 X 500 mm
Max Automatic rotation
1800x3210
2500x3210
1800x3210
2500x3210
Weight
9300 Kg
10300 Kg
9400 Kg
10400 Kg
Loading Arms
Loading Arms max weight
450 Kg
HP Heating elements
PVB Blade
Automatic Pression
Easy-Marker
Double Lubrications

Symbol Table
Standard
Optional
Not Available


BOTTERO S.P.A.
Flat Glass Division
Via Genova, 82
12010 Cuneo (CN) - ITALY
Phone: +39 0171 310611 - Fax: +39 0171 401611
E-mail: flatglass.sales@bottero.com